The Practical Improvement Series: Episode 1: What is the Lean Process?

In January, Adriana Torres of The Process Reinvention and I partnered to co-present The Power of Process, a workshop focused on how Lean Principles and Training intersect to create real, measurable improvement. The response was overwhelmingly positive, and it confirmed what we already believed—this conversation needs to continue.
That’s why we created
The Practical Improvement Series. In this collaboration, we take turns exploring topics from both perspectives—training and Lean process—showing how they connect and, more importantly, how they translate into practical, everyday improvements at work.
This series is designed for those in HR, learning and development, process improvement, and business ownership who are looking for insights they can actually use. Our goal is simple: to make improvement feel accessible, relevant, and doable in the context of your daily work.
Melissa’s question to Adriana: What is the Lean Process? Is it just for manufacturing?
Hello everyone! I am super excited to work in this awesome collaboration with Dr. Melissa Wilson, a Training Guru and willing partner in creating meaningful change for different types of humans.
I want to start answering this question by saying that not all processes are created equal.
Some have more impact than others in our business, work and personal lives. Also, some processes are more permeated with inefficiencies that misuse and waste our most valuable resources: Our Time, Our Energy, Our Talent, Our Money.
About two decades ago I gained the awareness and knowledge of this fact, and I feel so lucky to have been blessed with the knowledge and practice of the Lean/Continuous Improvement Methodology.
A Lean process is a way of designing and running work so that every step creates value for the customer/ end user and what doesn’t add value or is necessary for the operation is reduced or removed.
It is about respecting people’s time, effort and talent while delivering exactly what’s needed.
There is a very common myth about Lean that many folks believe: this myth claims that Lean/Continuous Improvement is only for the Manufacturing Industry.
In reality, Lean is for any type of process in any industry, for any size and type of organization – even completely transferable and applicable to any personal and business processes.
Lean/Continuous Improvement as a methodology was born in manufacturing (Toyota), but it works anywhere humans do processes.
The problem Lean noticed:
- People were busy all day
- Customers still waited
- Errors kept repeating
- Talented people spent time fixing preventable issues
Lean asked a simple question:
“Why are we working so hard and still not getting better results?”
It was discovered that certain aspects of the process were actually wasting valuable resources.
Even though people were doing their best, their process was causing them friction and pain, perpetuating solvable problems.
In finding out the root causes of those solvable problems, and making improvements to the processes to eliminate the waste, Toyota and now many other organizations that integrated Lean/Continuous Improvement in their operations have transformed their processes from wasteful to Lean.
A Lean process:
- Delivers value as defined by the customer
- Uses the fewest necessary steps, time, and resources
- Makes problems visible and fixable
- Improves continuously through learning
You might ask yourself, What Makes a Process Lean?
A Lean process is:
- Clear – everyone knows the steps and the purpose
- Flowing – work moves without constant stops and starts
- Pull-based – work is done when there’s real demand
- Stable – fewer surprises and fire drills
- Human-centered – designed around how people actually work
In a nutshell, a Lean process is intentionally designed to work for the people instead of the other way around.
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