The Practical Improvement Series: Episode 1: What is the Lean Process?

Melissa Wilson • February 9, 2026

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Whiteboard with process steps and brainstorming

In January, Adriana Torres of The Process Reinvention and I partnered to co-present The Power of Process, a workshop focused on how Lean Principles and Training intersect to create real, measurable improvement. The response was overwhelmingly positive, and it confirmed what we already believed—this conversation needs to continue.


That’s why we created
The Practical Improvement Series. In this collaboration, we take turns exploring topics from both perspectives—training and Lean process—showing how they connect and, more importantly, how they translate into practical, everyday improvements at work.


This series is designed for those in HR, learning and development, process improvement, and business ownership who are looking for insights they can actually use. Our goal is simple: to make improvement feel accessible, relevant, and doable in the context of your daily work.


Melissa’s question to Adriana: What is the Lean Process? Is it just for manufacturing?


Hello everyone!  I am super excited to work in this awesome collaboration with Dr. Melissa Wilson, a Training Guru and willing partner in creating meaningful change for different types of humans.


I want to start answering this question by saying that not all processes are created equal.


Some have more impact than others in our business, work and personal lives. Also, some processes are more permeated with inefficiencies that misuse and waste our most valuable resources: Our Time, Our Energy, Our Talent, Our Money.


About two decades ago I gained the awareness and knowledge of this fact, and I feel so lucky to have been blessed with the knowledge and practice of the Lean/Continuous Improvement Methodology.


A Lean process is a way of designing and running work so that every step creates value for the customer/ end user and what doesn’t add value or is necessary for the operation is reduced or removed.


It is about respecting people’s time, effort and talent while delivering exactly what’s needed.


There is a very common myth about Lean that many folks believe: this myth claims that Lean/Continuous Improvement is only for the Manufacturing Industry.


In reality, Lean is for any type of process in any industry, for any size and type of organization – even completely transferable and applicable to any personal and business processes.


Lean/Continuous Improvement as a methodology was born in manufacturing (Toyota), but it works anywhere humans do processes.


The problem Lean noticed:

  • People were busy all day
  • Customers still waited
  • Errors kept repeating
  • Talented people spent time fixing preventable issues


Lean asked a simple question:

“Why are we working so hard and still not getting better results?”


It was discovered that certain aspects of the process were actually wasting valuable resources. 

Even though people were doing their best, their process was causing them friction and pain, perpetuating solvable problems.


In finding out the root causes of those solvable problems, and making improvements to the processes to eliminate the waste, Toyota and now many other organizations that integrated Lean/Continuous Improvement in their operations have transformed their processes from wasteful to Lean. 


A Lean process:

  • Delivers value as defined by the customer
  • Uses the fewest necessary steps, time, and resources
  • Makes problems visible and fixable
  • Improves continuously through learning


You might ask yourself, What Makes a Process Lean?


A Lean process is:

  • Clear – everyone knows the steps and the purpose
  • Flowing – work moves without constant stops and starts
  • Pull-based – work is done when there’s real demand
  • Stable – fewer surprises and fire drills
  • Human-centered – designed around how people actually work

In a nutshell, a Lean process is intentionally designed to work for the people instead of the other way around.


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By Melissa Wilson February 17, 2026
Learning has been something I’ve loved for as long as I can remember. That’s not to say I loved everything about school—math and I have never truly been friends (even with a calculator, basic addition is still questionable). But the learning part? That part always pulled me in. I loved learning to play an instrument. I loved history and science. I was fascinated by how people across the world shaped history, and by how the human body somehow manages to heal itself and keep going every single day. There is so much out there to be curious about, and I wanted to understand as much of it as I could.  I liked learning so much that I just… kept going. Eventually, that path led me to a PhD. That felt like the official finish line for formal schooling, and I remember thinking, Okay, I’m done now. I’ve learned enough. Of course, that’s not how it works. Learning didn’t stop—it just changed. We learn every day, often without noticing it. We learn about ourselves. We learn how to navigate difficult situations. We pick up new skills, figure out better ways of doing things, and yes—sometimes we finally get Excel to create the pie chart we wanted all along. My love of learning might lean a little toward the “enthusiastic” side, but what really excites me is seeing it spark in others. I love when a client wants to take a class, attend a workshop, or team up with a colleague to learn how to do something better. They’re not doing it just to check a box—they’re doing it to grow, to improve their work, and to better serve the people around them. There’s something incredibly energizing about watching people choose to learn—especially when the learning is optional. That curiosity, that willingness to jump in, is a powerful thing. Learning is part of being human. We can pretend we’re done with it, or try to avoid it, but we can’t actually stop. Some of us find joy in formal learning or make it a conscious priority. Others find it in more hands-on ways—figuring out a new power tool, learning how a new car works, or discovering the least painful way to shovel 20 inches of snow. However it shows up, learning is there. So keep finding the joy in learning. Keep encouraging it—in yourself and in the people around you. As Michelangelo famously said, “I am still learning.” That feels like a pretty good mindset to carry with us, no matter where we are in life.
By Melissa Wilson January 27, 2026
Learning and development programs are often measured by participation—how many people attended, completed, or checked the box. While those metrics have value, they don’t tell the full story. What leaders really want to know is this: Did the learning make a difference? Useful KPIs and reporting practices bridge the gap between learning activities and business performance. When done well, they shift L&D from a cost center to a strategic driver of results. Start With the Outcome, Not the Course Before selecting KPIs, it’s important to clarify why the learning exists in the first place. Effective learning is tied to a real performance need: Faster onboarding Fewer errors or rework Improved customer experience Increased productivity Stronger leadership behaviors When learning is connected to a specific outcome, KPIs become easier—and far more meaningful—to define. KPIs That Matter in Learning & Development Below are practical KPIs that move beyond completion rates and help connect learning to performance: 1. Time to Proficiency How long does it take for someone to perform their role independently and correctly after training? This metric is especially valuable for onboarding, upskilling, and role transitions. Reducing time to proficiency often translates directly to cost savings and faster productivity. 2. Performance Metrics Before and After Training Compare relevant performance data such as: Error rates Rework or scrap Customer complaints Sales conversion rates Compliance issues The key is alignment—measure what the training was designed to improve. 3. Application Rate Are people actually using what they learned? This can be measured through: Manager observations Process audits Workflow or checklist adherence Short follow-up conversations If learning isn’t being applied, the issue may not be the content—it could be unclear expectations, lack of reinforcement, or broken processes. 4. Behavior Change Indicators Especially important for leadership, communication, and soft skills training. Look for observable changes such as: Better coaching conversations More consistent feedback Improved collaboration or decision-making These indicators are often qualitative, but they are critical to understanding long-term impact. 5. Business Impact Metrics When possible, connect learning to broader outcomes: Reduced turnover Improved engagement Safer work environments Cost savings from efficiency gains Not every program needs this level of measurement, but high-impact initiatives should aim for it. Why Managers Are Essential to Meaningful Reporting One of the most overlooked truths in learning measurement is this: L&D and HR don’t see the work happen. Managers do. L&D and HR teams design programs, support strategy, and review data—but they are not present in day-to-day operations. HR typically becomes involved during performance reviews, formal feedback cycles, or when performance issues arise. What happens in between is where learning either succeeds or fails—and that insight lives with managers. Managers are uniquely positioned to: Observe whether skills are being applied See changes in behavior, confidence, and decision-making Identify gaps between training and real work Provide ongoing, informal feedback Without manager input, learning KPIs only tells part of the story. Building Managers Into the Reporting Process To connect learning to performance, organizations should intentionally include managers in measurement by: Giving them simple observation tools or checklists Asking targeted follow-up questions after training Including learning application in regular one-on-ones Training managers on what “good performance” looks like post-training Reporting doesn’t need to be complex—but it does need to reflect reality. Manager insights add context, credibility, and clarity to learning data. Reporting Practices Leaders Actually Use Even the best KPIs fall flat if reporting isn’t clear or relevant. Effective reporting should be: Simple and visual – dashboards and summaries over long reports Written in business language – time saved, risk reduced, cost avoided Consistent over time – trends matter more than snapshots Honest and actionable – improvement-focused, not performative Good reporting supports decisions, not just documentation. The Role of Process in Learning Measurement Clear processes are the foundation of measurable learning. When processes are unclear or inconsistent, learning outcomes suffer—and KPIs reflect that confusion. Learning measurement works best when: Processes are documented Expectations are clear Managers reinforce learning on the job When learning, process, and management support are aligned, performance improvements become visible, measurable, and sustainable. Final Thought The goal of L&D measurement isn’t to track everything—it’s to track what matters. Useful KPIs, meaningful manager involvement, and thoughtful reporting help organizations understand whether learning is truly improving how work gets done. When learning is connected to performance—and supported where work actually happens—it becomes one of the most powerful tools an organization has.  At L&D Strategic Solutions , that connection between learning, process, and performance is where real value is created.
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